100,000PSI Waterjet Intensifier Pump

Details

100,000PSI Waterjet Intensifier Pump

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Parameters of 100,000PSI Waterjet Intensifier Pump


Rated pressure

680Mpa100000psi

Accumulator Capacity2L

Power

100HP

Max. flowrate

2.0gpm(7.56 lpm)

Max. orifice Dia

0.35mm

Pluger Diameter

0.875”(22.2mm)

Control Voltage and Power supply

24V DC;10Amps DC

Length

96.00”(2.400mm)

Width

48.00”(914mm)

Height

57.19”(1,453mm)

Weight

5,000Pounds(2,268kg)

Maximum Rated Formation/Minute 

64

Features of 100,000PSI Waterjet Intensifier Pump

  1. SUPRAlife seals quaranteed for 500 hours (terms and conditions apply

  2. Metal-to-metal seal design for increased durability, eliminating wear within the high-pressure cylinde

  3. Tie rod design with hydraulically loaded tensioner ensures a longer lifespan of the super seal.

  4. Stainless steel bushings provide additional protection for the ceramic rod, extending its service life


What are the applications of 100,000psi waterjet pump?

I. High-End and Cutting-Edge Materials Processing


This is the core application area of the 100,000 PSI pump, primarily used to process materials that are difficult to process using other methods.


Advanced Composite Materials


Applications: Carbon fiber composites, glass fiber reinforced plastics, aramid honeycomb cores, ceramic matrix composites.


Advantages: The extremely high pressure allows for near-perfect layer-by-layer cutting, greatly reducing edge burrs, stringing, and delamination damage. This is crucial for the manufacture of aerospace components (such as aircraft wings and fuselage parts) and high-end sporting goods (such as F1 race cars and professional bicycle frames), ensuring the original strength and integrity of the materials.


High-Hardness Bulletproof and Specialty Ceramics


Applications: Bulletproof ceramics such as alumina, silicon carbide, and boron-carbon, and wear-resistant ceramic parts.


Advantages: Traditional waterjet cutting of thick and hard ceramics easily causes microcracks and tapers. The pressure of 100,000 PSI can penetrate these materials like a "hot knife cutting butter," achieving high-speed, microcrack-free cutting with minimal taper, making it ideal for processing complex bulletproof plate shapes and high-precision ceramic parts. Specialty Metals and Alloys


Applications: High-toughness tank armor plates, explosive reactive armor, aerospace titanium alloys and nickel-based superalloys, thick-walled high-strength steel.


Advantages: For metals with extremely high toughness and thickness, 100,000 PSI significantly increases cutting speed and allows for the use of finer abrasives or less abrasive consumption, thereby reducing operating costs. Simultaneously, the extremely high waterjet velocity reduces the heat-affected zone, preserving the original material properties.


II. Enhancing the Efficiency and Quality of Existing Applications

Even in traditional waterjet cutting, 100,000 PSI brings a qualitative leap.


Extremely High-Quality Surface Finish


Applications: Products requiring extremely high-quality cut surfaces, such as luxury stone decorations, high-gloss metal signage, and precision instrument components.


Advantages: Produces extremely smooth cut surfaces, significantly reducing or completely eliminating the need for secondary processing (such as grinding and polishing), achieving a "finished product from the cut" effect.


Ultimate High-Precision Cutting


Applications: Parts with extremely high tolerance requirements in the aerospace field.


Advantages: Extremely high pressure combined with a precision cutting head enables smaller cutting radii and higher contour accuracy, meeting the most demanding industrial design requirements.


Cutting of Extremely Thick Composite Materials


Applications: Thick laminated materials in the shipbuilding industry; the roots of giant composite materials for wind turbine blades.


Advantages: When cutting extremely thick (300mm) composite materials, 100,000 PSI effectively overcomes pressure loss, ensuring sufficient energy at the bottom of the material for a clean, neat cut, preventing delamination and fiber pull-out.

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If you are interested in 100,000PSI Waterjet Intensifier Pump, click here for pump parameters and parts list.


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